External-Surface
Graphite

Retrieval
System​ (E-GRS)

TRL 5
Nuclear

A modular external gripping system designed to handle, reposition and retrieve graphite blocks, graphite keys and reactor components without accessible internal channels.

The E-GRS enables controlled manipulation of intact, damaged and difficult-to-access components during nuclear reactor operations, maintenance and dismantling.

External-Surface
Graphite

Retrieval
System​ (E-GRS)

TRL 5
Nuclear

A modular external gripping system designed to handle, reposition and retrieve graphite blocks, graphite keys and reactor components without accessible internal channels.

The E-GRS enables controlled manipulation of intact, damaged and difficult-to-access components during nuclear reactor operations, maintenance and dismantling.

01

Patented External Gripping System

Proprietary vacuum gripping interfaces enable secure external contact with graphite blocks, graphite keys and reactor components, including geometries accessible from a single surface.

Designed to conform to irregular, dusty and non-ideal surfaces, the system supports stable manipulation, repositioning and retrieval while limiting unwanted sliding and rotation.

E-GRS external vacuum gripper handling a graphite block
E-GRS gripping interface providing rotational and translational stability

02

Rotational & Translational Stability

The gripping interface constrains both rotational and translational movement at the contact surface, preventing unwanted sliding or rotation and enabling stable, controlled manipulation of graphite blocks, keys and reactor components.

02

Rotational & Translational Stability

The gripping interface constrains both rotational and translational movement at the contact surface, preventing unwanted sliding or rotation and enabling stable, controlled manipulation of graphite blocks, keys and reactor components.

E-GRS gripping interface providing rotational and translational stability

03

3D Handling

Enables controlled 3D manipulation of graphite blocks, keys and reactor components from a single gripping surface, supporting vertical, lateral and multi-directional movements.

The configurable system adapts to different component geometries and integrates with existing robotic platforms.

E-GRS performing controlled 3D handling of a graphite component

In action

Validated for External Graphite Handling and 3D Manipulation

The E-GRS was tested on L-54M AGOT reactor-grade graphite blocks measuring 100 × 100 × 1250 mm and weighing approximately 23 kg, demonstrating controlled external gripping and manipulation in multiple directions.

The system was also tested on Magnox graphite keys measuring 20 × 30 × 230 mm and weighing approximately 235 g, demonstrating stable single-surface gripping and controlled handling of small graphite components.

These results confirm the E-GRS as a validated external graphite retrieval system for components without accessible internal channels.

Technical Specifications

External Graphite Retrieval System — Validated on BEPO, Marcoule and L-54M Geometries

Validated at the Latina Nuclear Power Plant in collaboration with Sogin, lifting broken, scratched and non-ideal graphite blocks with a safety factor above 6.

Demonstrated payload

23 kg kg using 40% of the available contact surface

Handling capability

Controlled vertical and lateral movement, including damaged blocks

Secondary dust generation

Minimal

Operating principle

Vacuum gripping with proprietary suction cups

Intellectual property

Patented technology

Target reactor families

BEPO, Marcoule G1,G2,G3, L-54M, reflector blocks, keys

Technology readiness

TRL 5, validated in laboratory setting

Applications

Applications for External Graphite Handling Across the Nuclear Lifecycle

Controlled handling, repositioning and removal of graphite blocks and reactor components that cannot be accessed through internal channels during nuclear decommissioning.

Robotic retrieval of an irradiated graphite block during nuclear reactor decommissioning
Nuclear Decommissioning

Safe and scalable retrieval of irradiated graphite blocks during nuclear reactor dismantling and decommissioning.

Remote handling of a graphite reactor component during maintenance inspection
Graphite Reactor Maintenance

Remote handling of graphite components during inspection, repair and reactor core maintenance activities.

Precision handling of a graphite component during Generation IV reactor construction
Generation IV Reactor Construction

Precision handling and positioning of graphite components during Generation IV reactor assembly and installation.

Robotic handling of a graphite component during Generation IV reactor operations
Generation IV Reactor Operations & Decommissioning

Robotic handling solutions for maintenance, component replacement and end-of-life dismantling of Generation IV reactors.

Stay updated

We’re currently working on the technical datasheet for this system.

In the meantime, follow us on LinkedIn for the latest updates or get in touch with our team to learn more.

Stay updated

We’re currently working on the technical datasheet for this system.

In the meantime, follow us on LinkedIn for the latest updates or get in touch with our team to learn more.

Stay updated

We’re currently working on the technical datasheet for this system.

In the meantime, follow us on LinkedIn for the latest updates or get in touch with our team to learn more.